Besides being the “Pharmacy of the World,” India is a step ahead in eco-friendly production to adhere to a sustainable and green manufacturing process. In this endeavour, API Exporters in India are playing a pivotal role by balancing phenomenal business growth with environmental consciousness. The Indian Government has set strict regulatory practices that ensure superior-quality API are exported from India, which enhances the global biomedical sphere.
To achieve these standards, the Indian Government and the FDA have established a series of quality inspection parameters aimed at boosting ecological factors and promoting green chemistry.
Wondering what Green Manufacturing Practice?
In one word, Green Manufacturing Practices refers to Green Chemistry, which focuses on reducing the generation of hazardous chemicals during the production of APIs. Renewability of raw chemicals, non-hazardous solvents, and a certified preparation system strengthen API Exporters in India to supply more than half of the total medicinal raw materials demand of the world. It consumes less water, power supply, and time to meet the global standard at an optimum level, adhering to all FDA parameters.
Therefore, digitalisation, advanced techniques, real-time monitoring through AI, and Production Linked Incentive Schemes by the Indian Govt have synchronised for the best outcome.
Key Trends Shaping Sustainable and Green Manufacturing Practices
Here are some key points to understand sustainable API manufacturing practice through revolutionary synthesis, cutting-edge technologies, and core principles.
1. Green Chemistry methods –
A- Bio-catalysis – Using water-based solvents, which are naturally degradable. Replacing hard metal catalysis with bio-catalysis by inducing enzymes as a natural form of catalysis.
B- Organic solvents – Deep-eutectic solvents like supercritical CO2 are used regretting toluene and hexane.
C- Flow chemistry – Using the flow chemistry process to reduce wastage by recycling processed solvents and water while making new batches of API & chemicals.
2. Continuous manufacturing for sustainable benefits:
A- Continuous production subdues energy consumption and waste generation by 30-50 per cent.
B- Enhances safety by using small trecators for consistent monitoring.
C- Real-time monitoring reduces failed batches rather than enhancing precision by measuring temperature, pH, pressure, and product quality.
3. Waste Valorisation –
This method focuses on converting the waste material into reusable products that can save money, energy, and resources.
4. AI & digital precision allow eco-friendly production
Artificial Intelligence can analyse potential issues with production, quality, and maintenance, which enhances the sustainability. Virtual replicas of the production unit can predict the constraints and foster a better final setup.
Regulatory practices by the government and the FDA are bolstering Green Chemicals
The government and the FDA are ensuring the quality and sustainability of the production of medicinal raw materials by regular inspections, certification, and training. This uniformity is practised across the world as one rule of the global industry. Besides, some of the institutes are pioneering in promoting green chemical practice and helping manufacturers to adopt the same. CDSCO and CPCB have created a lot of awareness and are assisting manufacturers and API Exporters in India to meet the desired result.
Besides, the Indian Govt is providing incentives, tax benefits, enhancing awareness, and encouraging AI-based innovations in tools and machinery. These factors are coherently accelerating the transition to green and sustainable chemical production.
Challenges of API manufacturers in India for Green Manufacturing Practices
Although, government is providing a lot of support, API manufacturers in India are facing a lot of challenges in adopting sustainable and green manufacturing practices like:
- High initial investment
- Training of manpower
- Procurement of renewable raw material in the Indian market
- Mitigating risk factors
Yet many Indian manufacturers have taken initiatives in this process, keeping the long-term benefit and sustainability in consideration.
Jatan Exports is making a Greener Tomorrow for the API industry
Green Chemistry is a prerequisite for strengthening the competitive edge of the new era global supply chain of pharmaceutical raw materials. Jatan Exports is an API exporter in India & a merchant trader of other pharma raw materials, creating the connecting link between the Indian API manufacturers and international buyers. Hence, we categorically source the manufacturers who have certificates and facilities equipped with green manufacturing practices. Our team of experts audits the manufacturers’ factories before procuring the material and gets the batches tested by leading laboratories like SGS.
Simultaneously, we offer unbeatable prices, lowering our margin to the buyers for promoting the development of sustainable and green production processes. We believe that all have to unite together to make Green Manufacturing Practices a BLUEPRINT of the era.
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